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General Forums => The Mess Hall => Topic started by: aka-justin on August 20, 2012, 10:59:25 PM

Title: Fuse #12 under dash blowing
Post by: aka-justin on August 20, 2012, 10:59:25 PM
The #12 PDC RELAYS SKIM (10A) fuse continues to blow, rendering my Jeep a rolling paper weight. It left me stranded on the way home tonight and had to have it towed.

I blew 4-5 fuses trying to isolate the source of the problem on the side of the road. I tried disconnecting all the relays, computer, and still nothing. According to the FSM, the only thing #12 powers is the SKIM (Sentry Key Immobilizer Module), Fuel Pump Relay (PDC), ASD Relay (PDC), and the Power Control Module. I even resorted to 15A fuses since I had ran out of 10A. I disconnected everything except the SKIM. The SKIM Module is next to disconnect before I try a fuse again (I'm out and need to buy more.) There's also some harness connections under the driver side dash that can be disconnected which I plan on trying. Pin-pointing this problem is not fun and it was getting late tonight with time against me, so I threw in the towel for the night and I'll just have to car pool tomorrow.

I'm annoyed to say the least.

Just as an FYI - the symptoms are loss of gauges and no movement (even with a cycle of the key in the ignition from off to on); engine cranks but will not fire up; check engine light on; fuel light on; blown fuse in #12 under the dash; no communication from the ODBII port to a scan tool).
(http://lh3.googleusercontent.com/-1lfAHkzwuEQ/UDMUt-1AqYI/AAAAAAAAC88/Crvq6gdT9Cw/s800/2012-08-20_20-36-42_962.jpg)

(http://lh4.googleusercontent.com/-tz1SaNGfbnA/UDMUuTUTryI/AAAAAAAAC9E/etxI2uc0VyU/s800/2012-08-20_20-36-58_392.jpg)

(http://lh6.googleusercontent.com/-JLpd-tpxlgE/UDMUu_tjH-I/AAAAAAAAC9M/QqW401iJBTU/s800/2012-08-20_20-39-32_631.jpg)

(http://lh6.googleusercontent.com/-RCUEq6C4HIw/UDMUvhnYcGI/AAAAAAAAC9U/y2qbwd82sAg/s800/2012-08-20_20-39-41_354.jpg)
Title: Re: Fuse #12 under dash blowing
Post by: aka-justin on August 20, 2012, 11:15:44 PM
(http://lh6.googleusercontent.com/-I7sWeRskkdE/UDMZQAratEI/AAAAAAAAC9k/92tApHG6opw/s512/diagram_2003_fsm_8W-11-7.jpg)
Title: Re: Fuse #12 under dash blowing
Post by: sharpxmen on August 20, 2012, 11:36:06 PM
disconnect the SKIM and see if it blows again, if it does then you have a short in the harness (just stating the obvious i guess, i'm sure you figured that out already). Problem is that i think it won't run without the SKIM plugged in.
Title: Re: Fuse #12 under dash blowing
Post by: aka-justin on August 20, 2012, 11:46:56 PM
disconnect the SKIM and see if it blows again, if it does then you have a short in the harness (just stating the obvious i guess, i'm sure you figured that out already). Problem is that i think it won't run without the SKIM plugged in.

Spot on what I was figuring - thanks. I'll let you know how it progresses. For now, sleep.
Title: Re: Fuse #12 under dash blowing
Post by: aka-justin on August 22, 2012, 11:21:36 PM
Sorry no pic update, but I fixed the issue. I disconnected the SKIM module and it still was shorting. This time - I don't know why I didn't think of it earlier - I used a light bulb instead of a fuse. I wiggled the bundle of wires around that run from the fuses under the dash and over, no dice. I wiggled the bundle going over the firewall and the bulb started to flicker - getting warmer. I started pinching the bundle until I got about over the valve cover right were the hood light is connected and bingo, found the short. I took it all apart and I couldn't see any obvious breaks in the line where it was shorting...  :puzzled: So, f#$@#$% it... I opened the entire harness from along the firewall over to the PDC and computer and re-placed the entire line.  :guns: The short is now gone and I'm back on the road. Talk about a PITA! I found hack/splices by the PDC where it looks like cables may have been cut at one put on accident during the fender install, but I don't care. The circuit in question is replaced with new 18ga wire, soldered, and heat shrink-ed. I also got some cloth wrap and re-wrapped the entire harness. I attacked it after work today only becuase I was so angry that I was called in last night and had no vehicle to drive. I'm calmer now that it's driving and I had a few beers ... just in case.
Title: Re: Fuse #12 under dash blowing
Post by: sharpxmen on August 23, 2012, 12:04:44 AM
cool, glad you fixed it
Title: Re: Fuse #12 under dash blowing
Post by: aka-justin on August 23, 2012, 12:45:55 AM
cool, glad you fixed it

Thanks, me too. Here's what the loom likes now. I was to tired and mad to mess with pics when I was working on it earlier.

(http://lh5.googleusercontent.com/-QgY73-37QYY/UDXRDeBukqI/AAAAAAAAC90/YdrjWN8YTpY/s800/2012-08-22_23-38-33_943.jpg)

(http://lh5.googleusercontent.com/-atBhb_RUScQ/UDXRD2ykeuI/AAAAAAAAC98/HJClvcF3gHs/s800/2012-08-22_23-38-45_736.jpg)

(http://lh5.googleusercontent.com/-o6zCw6Fk7nU/UDXREceCXDI/AAAAAAAAC-E/YhDFTN5g368/s800/2012-08-22_23-39-07_915.jpg)