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General Forums => The Mess Hall => Topic started by: lanulos89 on March 19, 2007, 01:30:38 PM

Title: axle swap
Post by: lanulos89 on March 19, 2007, 01:30:38 PM
so today started my axle swap at school, i dragged the rear there with my bros quad trailer, stripped them down, and sealed up the diff, and cut off the track bar bracket.  morow gonna sand em down and prime em.  wouldve taken the front there too but its buried in like a foot of snow on my front lawn so its gonna be a while before the fornt goes in.  but went back to high school at lunch time goto park and got stuck with the trailer.  i parked up a snow bank backed the trailer up and high centered my jeep, haha, went in to school and yea went through the day, got some boards from the wood shop teacher, and stuffed them under my tires and pulled out, only mild tire screatching,  was best part of my day by far.
(http://jeeperz.tenmagazines.com/gallery/dirtridr89/91609.jpg)
Title: Re: axle swap
Post by: jagular7 on March 19, 2007, 01:59:38 PM
You should have used the board to press on the gas pedal and you on the back bumper for weight.  :brick:

Sometimes, depending on the surface condition, letting a little air out of the tires provides enough to bit and go.
Title: Re: axle swap
Post by: jcsanders79 on March 19, 2007, 05:37:59 PM
What axle are you swaping in?
Title: Re: axle swap
Post by: lanulos89 on March 19, 2007, 07:48:33 PM
dana 30 and 35 same ones, they just have the 4.10's i depspartly need, and i put a locright in the rear. (marc dont jump all over me about it )
Title: Re: axle swap
Post by: jcsanders79 on March 19, 2007, 08:00:17 PM
Hope you didn't pay much for the D35, why swap instead of regear?
Title: Re: axle swap
Post by: Tall Boy on March 19, 2007, 08:19:25 PM
Dang, I figured youd just put er in 4 wheel and out ya go. Set the fat boy at school on the bumper with a sundae and let er rip   :smokes:.

I heard one cannot run different ration axles together. My TJ's driveline spins all the time, so that much off would cause some binding I thought.  i know squat about any other jeep really though, just mechanical theory  (most of the time).
Title: Re: axle swap
Post by: Tall Boy on March 19, 2007, 08:23:08 PM
Hope you didn't pay much for the D35, why swap instead of regear?

I swapped my old open 35 for one with an arb in it. Paid $400.00 plus air pump and kit, it had a fresh overhaul too with new brakes. It works too, tried it this weekend on easy stuff.     
Title: Re: axle swap
Post by: lanulos89 on March 19, 2007, 08:59:33 PM
OKAY PEOPLE FOR THE LAST TIME I KNOW I CANT RUN DIFFERENT GEARS IN FRONT AND REAR AXLES GEEEZZZ.. I HAVE A D30 BURIED IN MY FRONT LAWN....  i paid 250 for both front and rear axle.  good deal especially for 4.10's . 
Title: Re: axle swap
Post by: Jesse-James on March 20, 2007, 06:11:02 AM
dana 30 and 35 same ones, they just have the 4.10's i depspartly need, and i put a locright in the rear. (marc dont jump all over me about it )

Don't forget to keep your old shafts in the back when you wheel. You''l probably need one of them eventually.
Title: Re: axle swap
Post by: jagular7 on March 20, 2007, 06:45:13 AM
Swapping in the front should be the easiest of the axles. Just don't undue your calipers from the brake lines. They should bolt on the next axle. Roll one in, roll one out.

With you getting stuck, you could have shifted into 4wd and driven out of it. You just don't want to go any distance with the mismatched gear ratios and not have any 'slip' in the tire surface. Just to pull yourself out of the situation would have been fine.
Title: Re: axle swap
Post by: lanulos89 on March 20, 2007, 07:42:53 PM
tommorow morning is D day going in half hour early to get started, rear will be in, or i aint leaving school  lol wish me luck, ill get pictures of the process.
Title: Re: axle swap
Post by: chardrc on March 20, 2007, 07:56:07 PM
sweet.. good luck man..
Title: Re: axle swap
Post by: lanulos89 on March 21, 2007, 04:07:31 PM
rear is swaped in and dang big difference.  what a day goto attach the driveshaft, and one of the driveshaft yoke bolts break :brick:  .  so i ended up taking the old yoke off my old axle and swaping it around.  worked like a charm, but 300lbs of torque is hell to acheive.  the front axle is loaded up on the trailer waiting to goto school morow gonna sand it down and prime it paint it.  friday install it, then this weekend go wheeling yaaaaaaaa
Title: Re: axle swap
Post by: JeepManMarc on March 22, 2007, 10:48:40 AM
Good luck man!  Glad to see you are getting them done!  Post pics!
Title: Re: axle swap
Post by: lanulos89 on March 22, 2007, 01:07:27 PM
effing front rusted shit, all the 4wd vaccum assembly bolts broke, no  swap morow, oh well 2wd wheeling this weekend
Title: Re: axle swap
Post by: chardrc on March 22, 2007, 05:13:25 PM
ouch thats too bad.. you were making alot of progress.
Title: Re: axle swap
Post by: Jeffy on March 22, 2007, 05:37:03 PM
effing front rusted [censored], all the 4wd vaccum assembly bolts broke, no  swap morow, oh well 2wd wheeling this weekend

So why did you have to take the cover off anyway?
Title: Re: axle swap
Post by: lanulos89 on March 22, 2007, 07:41:40 PM
the guy i bought them from dropped the axle and smashed the vaccum assembly :guns:
Title: Re: axle swap
Post by: lanulos89 on March 23, 2007, 05:42:11 PM
new plan of action is to take the ring and pinion out of the old axle and swap them into the axle that is currently installed in my jeep.  im gonna end up plasma cutting this axle apart to even get the gears out, its really rust.  so no 4wd for a while now which is kinda aggravating, i guess ill be going 2 wheeling instead of 4 wheeling
Title: Re: axle swap
Post by: Jeffy on March 23, 2007, 06:06:45 PM
new plan of action is to take the ring and pinion out of the old axle and swap them into the axle that is currently installed in my jeep.  im gonna end up plasma cutting this axle apart to even get the gears out, its really rust.  so no 4wd for a while now which is kinda aggravating, i guess ill be going 2 wheeling instead of 4 wheeling

Why not just clean up the axle and extract the broken bolts?
Title: Re: axle swap
Post by: lanulos89 on March 23, 2007, 11:13:51 PM
i need new u joints  in the axle shafts, not sure what they are called exaclty., and i cant get the three bolts that hold either shaft loose, impact gun, heat nothing is working .  so i figure cut them apart and take the gears and throw them in and take the loss on the front axle.  200 to regear still isnt too shabby
Title: Re: axle swap
Post by: Chad on March 24, 2007, 12:56:36 AM
what kind  of school do u attend? we couldn't do nething but shutup and listen at my high school,they built us a brand new school and traded in the shop for a new computer lab for cad drawing
Title: Re: axle swap
Post by: lanulos89 on March 24, 2007, 06:43:56 AM
in my high school senior year, you onl;y have to have 4 class credits, i could either do half day of high school, or they offer a boxes program, its a career technical institue as they all it.  i get my four credits in the afternoon.  so pretty much its i goto a diff building in the morn to a full size shop where they teach us about cars, touch the basics you need to be a tech.  most of the kids there cant even do brakes, so me and a couple of my friends there are way ahead, and the teacher knows so he pretty much lets us do what we want.  the week before last we pulled an engine and trans out of a 92 celica and swapped it in to a different celica, in 9 hours book time is 14.
Title: Re: axle swap
Post by: chardrc on March 24, 2007, 07:23:52 AM
nice... my school shop is ok... we have a few mills and laves but for working on cars... the shop teacher has been working on converting his 4banger Toyota truck into a hydraulic driven truck.. for the last 2 years and still hasn't gotten much done so we cant really do anything there...
Title: Re: axle swap
Post by: might4banger on March 24, 2007, 07:31:53 AM
lanulos89 -

When I replaced my vac. assembly, I broke some of the bolts that hold it on. Once the heads were removed I pried the vac cover off. Soaked the remains in PB Blaster a few times and barely got them out with vice grips... Had a just enough to get them out.

The other bolts you can't get loose are the 3 that hold the unit/wheel bearings in right ? Try pulling the brake calipers and rotors off and get to the back side of the bolts... (I think they go all the way thru.)
 
Something else you might try is to heat them up cherry red and quench them with water. That usually breaks anything loose!

Don't give up yet!
Title: Re: axle swap
Post by: Tall Boy on March 24, 2007, 08:50:11 AM
Yeah, PB Nut Blaster is supposed to be the best. 
Title: Re: axle swap
Post by: lanulos89 on March 24, 2007, 07:37:26 PM
tha xle is stripped, to bare minumums, im just gonna swap the gears, i dont give up guys, anyways, my fornt in my jeep now is in like 10000000000 times better condition than the other one.
Title: Re: axle swap
Post by: lanulos89 on April 19, 2007, 01:03:14 PM
ok well yea oil change on jeep today, pulling it onto thealignment rack teacher notices the drve shaft spins a whole turn b4 is grabs the gears, yaya AXLE REBUILD.  shit never ends with this axle swap tale.  pinion gear is loose and is moving in and out.  great day 150 bucks at jeep and i got the parts, just need to start doing it,  got every thing all bearing and seal to completely rebuild the axle.  cant wait to rip it open yet again....
Title: Re: axle swap
Post by: chardrc on April 19, 2007, 04:33:41 PM
man i had totally forgotten about your axle swap.. good luck with the rebuild.
Title: Re: axle swap
Post by: aw12345 on April 19, 2007, 06:21:03 PM
When you regeared the axle are you sure you collapsed the collapsible spacer om the pinion sounds to me you did not collapse it it takes a lot of torque to do so or a very good 1/2 impact. Which is my prefered method. Otherwise it takes something close to 350 to 400 lbs/ft to collapse it. Either way you keep tightening till there is no play then spin pinion about10-20 revolution then check with an pound/inch scale beam or dial torque wrench
it should have 10-15 lbs/inch torque while turning near 10 for used bearings near 15 for new bearings.
I hope this gets you on the right track

Art

Title: Re: axle swap
Post by: lanulos89 on April 19, 2007, 07:56:57 PM
never regeared, i took the stock jeep 4.10 axles and replaced them with my stock 3.73's. switch that around the 3.73 s came out the 4.10's went in
Title: Re: axle swap
Post by: aw12345 on April 19, 2007, 08:02:05 PM
The pinion just turns a lot or you can actually move it up dpwn and sideways?

Art
Title: Re: axle swap
Post by: yellowta on April 20, 2007, 08:34:01 PM
The pinion just turns a lot or you can actually move it up dpwn and sideways?

Art

Also if you have a lockright or aussie type locker, the driveshaft will turn nearly a complete turn. It's normal from what I hear... If not, then something else must be wrong