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General Forums => The Mess Hall => Topic started by: lanulos89 on September 09, 2007, 12:31:12 PM

Title: in a bit of a pickle
Post by: lanulos89 on September 09, 2007, 12:31:12 PM
ok went to do my oil pan. blah blah blah. took one starter bolt out, came out fine, went to do the other one, didnt notice that my torx socket had a crak in it and  the freaking thing is rounded.. mother trucker, went to sears bout irwin bolt remover things, and no size is small enough  .
so uhhhh im kinda stuck nd my oil pan is badd. plz people helppppppp. its the one more toward the center of the vehicle, the one thats hard to get too. i have an idea of what might work but id rather not do it, im about to cut the starter sleeve pop it out, cut the head off the bolt and use a stud extractor on the damn thing.
thanks in advance
Title: Re: in a bit of a pickle
Post by: Jeffy on September 09, 2007, 12:50:58 PM
What size torx is it?  Can you get some vice-grips on it?
Title: Re: in a bit of a pickle
Post by: oldjeep on September 09, 2007, 01:01:27 PM
Assuming you have a welder, just weld a nut to it.
Title: Re: in a bit of a pickle
Post by: lanulos89 on September 09, 2007, 01:20:39 PM
not to the welder and the vise grips idea.....
Title: Re: in a bit of a pickle
Post by: aw12345 on September 09, 2007, 03:29:18 PM
Sometimes you get lucky by pounding a smaller 12 point socket on it. Still welding a nut on it might be the best idea that or post a picture of it makes it easier to come up with a solution this kinda stuff happens fairly often.
If all else fails you could try to drill the bolt head and make it thin  enough to easily snap it off with a chissel
then just spin the remaining bolt out with visegrips. It all depends on what tools you got available. Also don't reuse bolts with boogered up bolt heads, if I remember correctly you just replaced the starter. At that time you could have used a pair of regular hex bolts or a pair of volts with the internal hex if room is tight. Also hammering on the head of the bolt will help loosening and might swell it up some to give the socket a good bite on it
Title: Re: in a bit of a pickle
Post by: lanulos89 on September 09, 2007, 05:15:51 PM
ill get a picture tomorow, i already tried hammering smaller sockets onto it, that created the issue, if i didnt the easy out i bought would've fit...  my buddy just got a welder, so i may cal him up and see if he feels like welding a nut onto it for me, or idk.  ill be sure to get a picture of it morow tho
Title: Re: in a bit of a pickle
Post by: Bounty Hunter on September 10, 2007, 02:31:16 AM
Many auto parts stores have the external torx socket sets with an e-socket that is small enough.

Otherwise you may have to hammer on a 12pt. socket that is close in size.
Title: Re: in a bit of a pickle
Post by: might4banger on September 10, 2007, 05:24:12 AM
Go buy a Dremel with the cut off wheel attachment... the reinforced cutting discs are the best.

Cut the head off and remove the starter - then use vice grips to extract the remaining stud.
Title: Re: in a bit of a pickle
Post by: lanulos89 on September 10, 2007, 07:02:23 AM
im starting to think my heep is a misfit, bc it seems everyones starter is different from mine.  i cant cut the bolt head off and slide the strater out and now heres picture of my issue , and oil pan.  bad quality had to use my fone cant find my camera.  but u can definatly get an idea of what my problem is.....
(http://f7.yahoofs.com/users/cX7Nb6OV.GbA/__sr_/4920.jpg?tkn=phkFV5GBoDll_QVy&saveas=noname)
(http://f7.yahoofs.com/users/cX7Nb6OV.GbA/__sr_/eda7.jpg?tkn=phkFV5GB9lsirL.W&saveas=noname1)
(http://f7.yahoofs.com/users/cX7Nb6OV.GbA/__sr_/b38d.jpg?tkn=phkFV5GBePo4cXht&saveas=noname3)
(http://f7.yahoofs.com/users/cX7Nb6OV.GbA/__sr_/fdad.jpg?tkn=phkFV5GBHTsayhFJ&saveas=noname2)
Title: Re: in a bit of a pickle
Post by: chardrc on September 10, 2007, 02:36:38 PM
ya what are we thinking the starter kinda has to come forward and down to come out not just down.(or maybe it can all i know is mine kinda just fell to the ground when i got the second bolt out.) im just glad i didn't totally strip out the bolt head when i did mine 2 weeks ago. ow and its easier to get to the inside bolt when you take out that bolt for the bell housing to the flywheel service plate thing... although its a little late now for you.
Title: Re: in a bit of a pickle
Post by: might4banger on September 11, 2007, 09:47:09 AM
You have red "X"s under your Jeep ???? hehe
Title: Re: in a bit of a pickle
Post by: lanulos89 on September 11, 2007, 10:33:51 AM
okay i dont know why my pics disapeared but here they are again
(http://jeeperz.tenmagazines.com/gallery/dirtridr89/95486.jpg)
(http://jeeperz.tenmagazines.com/gallery/dirtridr89/95487.jpg)
(http://jeeperz.tenmagazines.com/gallery/dirtridr89/95488.jpg)
(http://jeeperz.tenmagazines.com/gallery/dirtridr89/95489.jpg)
Title: Re: in a bit of a pickle
Post by: Jeffy on September 11, 2007, 12:28:36 PM
I think I'd try cutting a slot in the top with a dremel and see if you can get a screwdriver to turn it.  Soak it in PB BLast or CLP.  Otherwise, I'd maybe do the nut thing.  Place a nut on there and have it welded on.  Place the nut on top and fill the hole.
Title: Re: in a bit of a pickle
Post by: neale_rs on September 11, 2007, 12:42:46 PM
Nothing works better than heating the bolt and then cooling it with PB blaster.  Better to give it your best shot right from the beginning.
Title: Re: in a bit of a pickle
Post by: lanulos89 on September 11, 2007, 01:59:31 PM
i did the heat nd pb nd everything, i dont think the slot and screwdriver will work but heck its worth a shot.  ill hopefully try it tomorow if its not down pouring.  stupid me left the doors off last night got up this morn to goto class nd well my seats are still soaked :asshat:
Title: Re: in a bit of a pickle
Post by: aw12345 on September 11, 2007, 06:39:25 PM
Looking at the bolt I see that it has a shoulder if the cutting a slot doesnt work try using a hammer and chissel on the shoulder that might get it loose just take your time and do not booger up the starter housing
Title: Re: in a bit of a pickle
Post by: lanulos89 on September 13, 2007, 06:35:11 PM
finally got the bolt out, ended up taking it up to ford where i just got hired, throwing it up on the lift and using an air chizzle to spin the bolt.  got starter off found that the crappy starter houseing broke and was jamming the bolt.  went to do oil pan, and the freaking pan is wrong, i need a tj oil pan whihc i told the dumba$$ at jeep, i have the corss over jeep i need the tj oil pan for my yj.  so my jeep sits in a ford parking lot tonight with no oil pan just plain shilling, and i get to goto ford tomorow and releave some anger on the ididot parts man who i told what i wanted and he gaurenteed me this one was right. :rant: :rant: :rant: :rant: :rant: :rant: :rant: :rant: :rant:
Title: Re: in a bit of a pickle
Post by: chardrc on September 13, 2007, 06:42:57 PM
that sucks. reminds me of the dumb@$$ at park jeep (jeep dealership) that has sold me the wrong gromits for my valve cover three times now. seriously how hard can it be to get it right.
Title: Re: in a bit of a pickle
Post by: Jeffy on September 13, 2007, 06:49:33 PM
That sucks.  It's a sometimes a pain owning a transition year.
Title: Re: in a bit of a pickle
Post by: neale_rs on September 14, 2007, 07:21:56 AM
Yeah, same thing happens to me.  Now I keep a list of part numbers so that I can get the right parts the first time.
Title: Re: in a bit of a pickle
Post by: lanulos89 on September 14, 2007, 10:05:16 AM
so i went to jeep and the parts guys are telling me that my jeep doesnt exsist.  that in 95 they didnt have 97 parts to throw on.  and was insisting that he gave me the wrong ol pan and asked for my vin again.  then he told me to drive the jeep down.  which is a great idea yet i brought the old oil pan with me so umm yea .  so i finally told him order me a effing 97 oil pan and tomorow when it comes in you can feel like a moron, when i show you the difference.  after its back together he told me to stop by with it bc he has never seen a yj with tj hinges or oil pans or anything.  he also tried to tell me i have a different motor swaped in that how it has tj parts, but i guess when the swapped the motor they also swapped the hinges and everything else on it from yj to tj.  god i hatee people  :rant: :rant:
Title: Re: in a bit of a pickle
Post by: might4banger on September 14, 2007, 11:01:23 AM
^ it aint people so much as... DUMB PEOPLE !!!
Title: Re: in a bit of a pickle
Post by: Jeffy on September 14, 2007, 11:11:56 AM
so i went to jeep and the parts guys are telling me that my jeep doesnt exsist.  that in 95 they didnt have 97 parts to throw on.  and was insisting that he gave me the wrong ol pan and asked for my vin again.  then he told me to drive the jeep down.  which is a great idea yet i brought the old oil pan with me so umm yea .  so i finally told him order me a effing 97 oil pan and tomorow when it comes in you can feel like a moron, when i show you the difference.  after its back together he told me to stop by with it bc he has never seen a yj with tj hinges or oil pans or anything.  he also tried to tell me i have a different motor swaped in that how it has tj parts, but i guess when the swapped the motor they also swapped the hinges and everything else on it from yj to tj.  god i hatee people  :rant: :rant:

See that's the problem with transition years!  :lol:  Parts guy's go by the computer and don't ever get to inspect them.  I didn't know about the oil pan.  Does your YJ run a TJ exhaust manifold too?  The routing of the pipe is different too.  From what I remember, the hinges on the 95.5 aren't exactly TJ.  They're not YJ either.  The windshield bumpers are a good sign of a 95.5 since they switched to the pucks and they're easy to spot.  Sometimes the brake master is also a TJ part.  You can spot the TJ one since it used a plastic reservoir.  The booster on a TJ is also a dual-diaphram and is a bit longer but has a smaller dia.  Then you got the front axles that probably use 297x series U-joints rather then the 260x series.  The driveshaft usually uses a combo U-joint too, but that was picked up a few years earlier I think.

I don't like dealing with parts guy's.  Only on the rare occasion do you get a good one.  I use www.partsamerica.com and pick-up in store.  Some of their online prices are a lot cheaper then their in-store prices, too.  The other nice thing is that they keep a record of all your orders so if you have something go bad on a Lifetime Warranty part, you're covered.
Title: Re: in a bit of a pickle
Post by: lanulos89 on September 17, 2007, 06:43:44 PM
IT LIVESSSSSSSSSSSSSSSSSSSSSSSSS  :clap: :clap: :clap: :clap:

now i just needa go back tomorow bc the dude ordered me the wrong starter bolts, so my starter is held in with one bolt but its livesssss