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General Forums => The Mess Hall => Topic started by: BOOGIE444 on October 30, 2007, 12:36:14 PM

Title: Master install kits needed to put in new ring & pinion???
Post by: BOOGIE444 on October 30, 2007, 12:36:14 PM
I am picking up some 4.88 gears tonight for my lift project at complete offroad here in Dubuque IA.  They have Yukon gears for $154.00 per axel, or the have a special TJ package that includes front and rear ring & pinion sets with two master install kits for $389.00 as a package deal thingy.  Is it worth the extra $80.00 to get the two master install kits, are they really needed when changing out the diff gears, I am having the gears put in at a local jeep dealer btw.   Otherwise the master install kits purchased seperatly are $82.00 per axel.
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: oldjeep on October 30, 2007, 01:07:40 PM
They are a good idea, that way you have all new seals, bearings and every shim you might need. Plus you'll get a new crush sleeve if it's applicable to your axles. $80 is a deal for 2 kits.
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: neale_rs on October 30, 2007, 01:34:11 PM
Great deal!  The gears will very likey be in there for a long time so it is worth it to start out with new parts.
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: Jeffy on October 30, 2007, 01:59:32 PM
I think I paid around $50 for mine.  That was a few years ago though.  It better come with new carrier bearings .  A master install kit is not an optional thing.  You will defiantly need it.  It will come with Shims for the carrier and pinion, bearings, setup grease and a brush.  It will also come with your crush sleeve but the gears should also come with one if they are required to have one.  So you end up with two.  This is a good idea in case you happen to screw up.
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: BOOGIE444 on October 30, 2007, 02:13:27 PM
I guess I wont cheap out then & have them put the old stuff back in.
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: garydubf on October 30, 2007, 05:39:30 PM
Good idea!!  I went through 2 crush sleeves puttin 4.88's in my TJ.  Next time the whole assy is bein worked on on the bench.  When I set my pinion depth and back lash to spec. my drivetrain ended up noisy!!  I contacted Yukon gear and the said that was normal and that I could go ahead and set my backlash out of spec say around .018-.024".  I decided to stay within spec and live with the gear noise.  Of course after I double and tripple checked my measurements.
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: might4banger on October 30, 2007, 06:59:05 PM
The master install kits have all the bearings, bolts (for the ring gear) and shims... the installer will need all that stuff to do the job correctly.
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: warro on November 01, 2007, 02:30:00 AM
Where are you buying them from? I am looking to do the same to my YJ.
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: BOOGIE444 on November 01, 2007, 06:56:18 AM
I am buying them from complete offroad.

You can buy them direct from there website.
LINKY.....
http://completeoffroad.com/wsm/c-132_package_deals_-_gear_and_install_kits.html

Or you can buy from them on their Ebay store.
LINKY.....
http://stores.ebay.com/Discount-Gearing_DANA-30_W0QQcolZ4QQdirZ1QQfsubZ3QQftidZ2QQtZkm
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: aw12345 on November 01, 2007, 07:15:28 AM
The assumption that master install kits come with all the shims to adjust preload and back lash is wrong.
The kit comes with just bearings, a seal and a crush sleeve when called for as well as some paint and a new pinion nut.Especially on a dana 44 the shims for the backlash adjustment are kinda pricey
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: BOOGIE444 on November 01, 2007, 11:30:15 AM
Actually their install kits come with timken bearings, races, & spicer shim kits, see link.....
http://cgi.ebay.com/ebaymotors/JEEP-GEAR-Pkg-4-11-4-56-4-88-DANA-30-35-w-INSTALL-KIT_W0QQcmdZViewItemQQcategoryZ33731QQihZ012QQitemZ220163460508
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: oldjeep on November 01, 2007, 12:27:54 PM
The assumption that master install kits come with all the shims to adjust preload and back lash is wrong.
The kit comes with just bearings, a seal and a crush sleeve when called for as well as some paint and a new pinion nut.Especially on a dana 44 the shims for the backlash adjustment are kinda pricey

All 6 or 7 master install kits that I've bought have had pinion and carrier shims.
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: might4banger on November 01, 2007, 02:59:51 PM
All the stuff should be there hence the the name "master install kit". Buy from a reputable shop and the contents are not an issue.
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: warro on November 01, 2007, 08:40:12 PM
ordered mine today. Keep u posted as to what happens. 4.88 are coming
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: warro on December 02, 2007, 10:58:10 AM
I ordered from complete off road, 4.88 for dana 30/35. They shipped it out right away. We installed the rear on 11/30 and the front will be done 12/6. What a difference. Need to get the front done so I can go wheelin.

My install was done at a tranny shop and I did the work w/alot of help from my friend who owns the shop. I talked to him about the price of the complete off road deal. He could not beat it and I saved $$$$.

Gears were Yukon and the kits were yukon/timken

Thanks Boogie444 for the info!
Title: Re: Master install kits needed to put in new ring & pinion???
Post by: BOOGIE444 on December 04, 2007, 10:02:06 AM
I ordered from complete off road, 4.88 for dana 30/35. They shipped it out right away. We installed the rear on 11/30 and the front will be done 12/6. What a difference. Need to get the front done so I can go wheelin.

My install was done at a tranny shop and I did the work w/alot of help from my friend who owns the shop. I talked to him about the price of the complete off road deal. He could not beat it and I saved $$$$.

Gears were Yukon and the kits were yukon/timken

Thanks Boogie444 for the info!

No problem, mine came in the mail fast too, and they work great!