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General Forums => The Mess Hall => Topic started by: robertsiii on August 16, 2013, 06:15:54 PM

Title: elec fan problems
Post by: robertsiii on August 16, 2013, 06:15:54 PM
ok im stumped   fan  wont come on and run  after temp exceeds 180 .I tested toggle switch ,replaced temp sensor ,relay and checked solenoid still no go . I can manually get fan to run so its fine .   any ideas ?
Title: Re: elec fan problems
Post by: Jeffy on August 16, 2013, 06:35:08 PM
What are you running, a homemade or some kit?  What parts are you using?  You mentioned a relay and a solenoid...  Where's your temp sensor in relation to the relay?  On the switch side of fan side?  Pictures?

Taking a guess, I'd say if your switch can turn on the fan through the relay then it's the temp sensor that's bad but I have no idea how you wired it.
Title: Re: elec fan problems
Post by: robertsiii on August 16, 2013, 07:04:16 PM
homemade   towncar fan  cole hersey solenoid. bosch relay , basic toggle , cant run fan when wired correctly
Title: Re: elec fan problems
Post by: robertsiii on August 16, 2013, 07:19:01 PM
brand new temp sensor installed today. should call at 180 shut off at 165 .
Title: Re: elec fan problems
Post by: Jeffy on August 16, 2013, 08:04:17 PM
So did it ever work or are you doing this for the first time?  Seems a bit convoluted.  Why not just run one relay?

Do you get power from the relay leg that goes to the solenoid?  Have a multi-meter to check?  That will tell you if your switch circuit is working.  You should also be able to trigger the solenoid to turn on by itself as well.  If both circuits work then it should work.
Title: Re: elec fan problems
Post by: robertsiii on August 16, 2013, 08:13:39 PM
been working for 3 yrs . ive changed parts out over the years , relay  temp sensor . it always worked fine . ill do some more trouble shooting in the am
Title: Re: elec fan problems
Post by: sharpxmen on August 16, 2013, 08:18:00 PM
what does the solenoid supposed to do in that circuit? (is it to cut off the spike?)
Title: Re: elec fan problems
Post by: robertsiii on August 16, 2013, 08:42:09 PM
temp sensor engages relay which engages solenoid to run fan . kept burning up relays so I put solenoid in line .
Title: Re: elec fan problems
Post by: Lah2420 on August 17, 2013, 06:28:57 AM
At the temp it is supposed to work, test to make sure the temp sensor is actually putting out a ground. According to your schematic, it should apparently ground itself? If so, where is it getting its ground?
Title: Re: elec fan problems
Post by: sharpxmen on August 17, 2013, 07:32:45 AM
temp sensor engages relay which engages solenoid to run fan . kept burning up relays so I put solenoid in line .

it doesn't really make sense, just use a bigger relay, you don't need a 200Amp solenoid to run an electric fan - I do hope you have a separate 12v wire going to the solenoid from the battery, otherwise it won't save the relay at all (if it is just like the diagram you posted would be worse than without the solenoid).

anyway, if it runs when you jump the temp probe then it's fine, otherwise check to see what's missing.

You should also be able to trigger the solenoid to turn on by itself as well.  If both circuits work then it should work.

I think he just has them in series which makes absolutely no sense and adds another load to the circuit (but we'll wait to see if he's got another +12v going straight to the solenoid in which case would be somewhat ok)
Title: Re: elec fan problems
Post by: robertsiii on August 17, 2013, 10:55:39 AM
it doesn't really make sense, just use a bigger relay, you don't need a 200Amp solenoid to run an electric fan - I do hope you have a separate 12v wire going to the solenoid from the battery, otherwise it won't save the relay at all (if it is just like the diagram you posted would be worse than without the solenoid).

anyway, if it runs when you jump the temp probe then it's fine, otherwise check to see what's missing.

I think he just has them in series which makes absolutely no sense and adds another load to the circuit (but we'll wait to see if he's got another +12v going straight to the solenoid in which case would be somewhat ok)
             

yes the solenoid has power straight from battery .   replaced the spade connector on the temp sensor wire , it was makin and brackin - that was the problem
Title: Re: elec fan problems
Post by: robertsiii on August 17, 2013, 11:11:51 AM
                           
At the temp it is supposed to work, test to make sure the temp sensor is actually putting out a ground. According to your schematic, it should apparently ground itself? If so, where is it getting its ground?
[/q

yes the temp sensor is the ground in the circuit , it is installed in the intake manifold
Title: Re: elec fan problems
Post by: sharpxmen on August 17, 2013, 11:14:53 AM
             

yes the solenoid has power straight from battery .   replaced the spade connector on the temp sensor wire , it was makin and brackin - that was the problem
in all honesty i would just ditch the solenoid and go with a 50 or 60 amp relay (just make sure wiring is sized accordingly) - that solenoid is overkill but yeah, will take a lot more abuse.

yes the temp sensor is the ground in the circuit , it is installed in the intake manifold

intake manifold? ??? what's that got to do with water temp? is it a TBI with heating plate? (can't remember if that's the way they are but possibly)
Title: Re: elec fan problems
Post by: robertsiii on August 17, 2013, 11:25:57 AM
heres picture of were I put sensor  it is tbi 
Title: Re: elec fan problems
Post by: sharpxmen on August 17, 2013, 01:51:11 PM
your sensor should be past the thermostat otherwise you're starting the fan when you don't need to (as in the thermostat is still closed but you get your engine at 180F and the fan starts, you're cooling the water in the rad that is not hot yet. Something to consider.
Title: Re: elec fan problems
Post by: chardrc on August 17, 2013, 08:05:45 PM
wish i would have thought of Ting in a temp sensor their on my tbi yj... would have been better than the through radiator fin style. although like sharp said you may be cooling coolant when the thermostat isn't open yet.
Title: Re: elec fan problems
Post by: robertsiii on August 18, 2013, 10:26:09 AM
I ran  the probe in the fin style for one summer and took it off .  that florida sun really had it working . that's when I built the manifold for temp sensor, its feed by a by pass hose off the thermostat housing  so its been very reliable comes on @ 185 off @ 165.
Title: Re: elec fan problems
Post by: sharpxmen on August 18, 2013, 10:45:27 AM
165 is too low, your engine is running cold
Title: Re: elec fan problems
Post by: robertsiii on August 18, 2013, 10:54:04 AM
should I go up to200-180
Title: Re: elec fan problems
Post by: Jeffy on August 18, 2013, 12:52:14 PM
You want your fan to turn on sometime after the thermostat opens and off when it's closed.  The Jeeps stock thermostat is a 195*.  When you're moving it shouldn't have to work unless the ambient air temp is really hot as well.
Title: Re: elec fan problems
Post by: sharpxmen on August 18, 2013, 01:30:56 PM
mine is only coming on if I'm at the stop light or moving really slow bumper to bumper, and always stays between 195 and 180 (and i have a 180  thermostat).
Title: Re: elec fan problems
Post by: Jeffy on August 18, 2013, 01:58:07 PM
mine is only coming on if I'm at the stop light or moving really slow bumper to bumper, and always stays between 195 and 180 (and i have a 180  thermostat).
That's what mine does as well.  It turns on a few seconds after I come to a stop then turns off if I'm moving more then a crawl.  The fan kicks in if it gets around 200-210 on the gauge then drops it to 195-7.
Title: Re: elec fan problems
Post by: robertsiii on August 18, 2013, 05:43:28 PM
Thanks for the help . :beers:    ill look for a higher degree temp sensor.