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General Forums => The Mess Hall => Topic started by: andrew383 on August 12, 2009, 08:10:34 AM

Title: swapping fuel rail
Post by: andrew383 on August 12, 2009, 08:10:34 AM
I was needing to test my FP at the rail last week and had to take it to the dealer because my rail doesnt have a schrader valve.
Question- is there any other year fuel rail i can swap in that has the valve? 97 tj 2.5

thanks
Title: Re: swapping fuel rail
Post by: sharpxmen on August 12, 2009, 09:06:21 AM
from what i know the engine is the same with the prev years but i don't know if the intake is similar - if you take a pic of yours i can do the same with mine ('95) and we can compare. Also if you measure the distance between injectors i can let you know if that is similar as well. never got my hands on a 97 so that's the best i can do to help, let me know.
Title: Re: swapping fuel rail
Post by: jfrabat on August 14, 2009, 04:46:11 PM
The fuel rail on the YJ and TJ should be different; the TJ has no fuel return line like the YJ does (but I dont know if this is a difference of the FPR or the rail itself).  I do have 2 fuel rails in my garage if you need pictures of them outside the Jeep...  Just let me know if you do.
Title: Re: swapping fuel rail
Post by: andrew383 on August 15, 2009, 06:23:32 AM
Barney jeep on here has an extra one that he's gonna look at for me.I hope be able to swap it out cause takin this thing down to the dealer to check FP is a PITA
Title: Re: swapping fuel rail
Post by: sharpxmen on August 15, 2009, 09:28:34 AM
i've seen somewhere a plug for the return line (can't remember where) and it was basically installing in place of the FPR valve - if everything else is the same you could look at that. I did my own with an old FPR valve - i threaded the inside of the nipple (I think i used a 6mm tap), i put a screw in with teflon paste and then grind down the hex head to the same diameter as the outside of the nipple - took about 1/2 an hour but had no leaks. To make sure you could also add a short piece of fuel hose with a plug at the return and clamps, that way you're 100% that there's nothing coming out - just in case everything else is the same this could work - i can take a pic of it if you like.
Title: Re: swapping fuel rail
Post by: st.chevrolet on August 15, 2009, 11:48:12 AM
 The plug that sharpxmen mentioned is available from Hesco.
Title: Re: swapping fuel rail
Post by: Mr_Random on August 15, 2009, 01:35:46 PM
I know my 2002 fuel rail has a schrader valve (this was the last year of the 2.5), so I suppose 00-02 would probably be the same
Title: Re: swapping fuel rail
Post by: andrew383 on August 20, 2009, 08:17:12 PM
from what i know the engine is the same with the prev years but i don't know if the intake is similar - if you take a pic of yours i can do the same with mine ('95) and we can compare. Also if you measure the distance between injectors i can let you know if that is similar as well. never got my hands on a 97 so that's the best i can do to help, let me know.

can you measure yours for me?
Title: Re: swapping fuel rail
Post by: jfrabat on August 20, 2009, 09:21:19 PM
can you measure yours for me?

Mine is eight and a half inches!!!   :blbl: :fish:

(sorry, I could not resist!!!)
Title: Re: swapping fuel rail
Post by: sharpxmen on August 20, 2009, 10:35:17 PM
Mine is eight and a half inches!!!   :blbl: :fish:

(sorry, I could not resist!!!)
No worries, i missed that and i am also away from the Jeep so couldn't measure it anyway  :thumb:
Title: Re: swapping fuel rail
Post by: BarneyJeep on August 21, 2009, 05:24:18 PM
'97 - no schrader valve
'98 - schrader valve