Well I believe the EPA does the testing and the Mfg. just posts that. As for a 6-speed getting worse mileage in the city, it's typical. You're shifting a lot more so that's a lot of wasted energy. It's why hypermillers skip gears. They'll go from 1st to 3rd so they won't have that extra shift. IIRC, the 0-60 time for the older Evo 9, the 5-speed is 0.1 or 0.2 seconds faster then the 6-speed.
i'm not sure how they do it but here's a good one: we were looking at replacing the Caliber (my wife's car) with something else, i picked up some brochures at the dealer and looking thru them i checked the liters/100km ratings (the metric equivalent for mpg but it goes backwards, the lower the better) and they also had the mpg ratings in there as well, somehow it seemed high for some of the vehicles (should have kept those, darn - can't remember which ones they were) so i converted the L/100km to mpg, were all off by about 5 mpg or so (higher and not lower) which is a LOT.
I still have the Chrysler 200 one which i picked a lot later, let me do the math - it says the Pentastar has 3.6ltr, 283HP/260ftlb and does 42mpg or 6.8L/100km on the hwy. If you convert 6.8L/100km comes to 34.6mpg, so how the hell they come up with 42mpg out of that, for 42mpg should be 5.6L/100km.
Same for the 2.4L 4cyl, 173HP fuel economy listed at 44mpg (geez, it's not a hybrid) or 6.4L/100km - again, converting 6.4L/100km to mpg gives you 36.8mpg, off by a big 7.2 miles per gallon.
Let me check the Chrysler website...
just did and there it says 20 city and 31 hwy, so in that case even the 6.8L/100km doesn't stand, if you conver 31 comes to about 7.7L/100km. so that's a big 11mpg comparing the claims in the flyer with the ones on their website (i wonder if that's regulated or something, dunno but it's a big difference)
EDIT: it's even worse, the 31mpg is for the 2.4L engine so the difference is 13mpg between the website and the brochure.
i don't know, but the Canadian mile seems to be a lot shorter than the US one, i wonder if they did km/gallon instead, i can take a picture of that page if anyone thinks it's b/s, can't believe they do that.
EDIT: 44/1.60934=27.34, so it's not km/gallon
(1 mile = 1.609344 km)
(1 gallon = 3.78541178 liters)