Author Topic: Second guessing the fan controller...  (Read 13082 times)

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Offline sharpxmen

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Re: Second guessing the fan controller...
« Reply #30 on: September 10, 2012, 06:37:14 PM »
splice, solder and shrink tube on that wire
'95 YJ, NSG370 6spd / Hurst shifter, Dana 300 + 4:1 Doubler / tri-stick, Custom skid, Super D35 / Auburn LSD / 4.88, 35x12.5x15 BFG KM2, 64mm t/b, 1.7 RollerRockers, MkVIII e-fan, Dual Diaph Booster
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Offline Jeffy

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Re: Second guessing the fan controller...
« Reply #31 on: September 10, 2012, 06:44:56 PM »
I'm trying to keep splices to a minimum though.  It's a lot easier to get to one terminal and add a Y-harness in there anyway.
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"If the motor car were invented today, there is absolutely no way that any government in the world would let normal members of the public drive one."

Offline dwtaylorpdx

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Re: Second guessing the fan controller...
« Reply #32 on: September 10, 2012, 10:41:59 PM »
Did you use the AC line that auto-bumps the idle when the AC is on to trigger the fan? then it only comes on with the compressor.
Its the single wire in the middle of the firewall. (At least it is on my 94... But my factory system does not use it, Its tied in to a harness under the dash.

Cheers.

Dave'
94 YJ - 2.5 Hesco Cam B&B Ported - AX5 Trans w/Centerforce Dual Friction Clutch - 4" Rough Country Lift W/Skyjacker Shocks - D44 Rear/ARB - D30/ARB - ARB Compressor - Warn M8000 in Custom Bumper - Reunell Rear Bumper - Metalcloak 6" Body Armor Kit - Tuffy Console - 265x85-16 Tires - 2M Radio

Offline Jeffy

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Re: Second guessing the fan controller...
« Reply #33 on: September 10, 2012, 11:07:54 PM »
Did you use the AC line that auto-bumps the idle when the AC is on to trigger the fan? then it only comes on with the compressor.
Its the single wire in the middle of the firewall. (At least it is on my 94... But my factory system does not use it, Its tied in to a harness under the dash.

Cheers.

Dave'

Nope.  The FSM shows the AC request turns on when the blower fan is on.  Not when the clutch comes on.  There is no engine fan trigger as the engine uses a mechanical fan.

The stuff you're missing was discussed in this thread. http://4bangerjp.com/forums/index.php/topic,2783.705.html
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My Jeep: http://4bangerjp.com/forums/index.php?topic=2783.0
"If the motor car were invented today, there is absolutely no way that any government in the world would let normal members of the public drive one."

Offline dwtaylorpdx

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Re: Second guessing the fan controller...
« Reply #34 on: September 10, 2012, 11:18:42 PM »
HUh,, I'll be darned. Mine only high idles with the compressor on...  The plug that runs mine is in the engine compartment... with a short harness through the firewall to the ac control panel...  Mine was a dealer installed unit. But I did have serious issues with the dealer later. :brick:

I've been hoping for the score on a yard pullout from a Hemi pickup... :)

Dave

 
94 YJ - 2.5 Hesco Cam B&B Ported - AX5 Trans w/Centerforce Dual Friction Clutch - 4" Rough Country Lift W/Skyjacker Shocks - D44 Rear/ARB - D30/ARB - ARB Compressor - Warn M8000 in Custom Bumper - Reunell Rear Bumper - Metalcloak 6" Body Armor Kit - Tuffy Console - 265x85-16 Tires - 2M Radio

Offline Jeffy

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Re: Second guessing the fan controller...
« Reply #35 on: September 10, 2012, 11:26:53 PM »
HUh,, I'll be darned. Mine only high idles with the compressor on...  The plug that runs mine is in the engine compartment... with a short harness through the firewall to the ac control panel...  Mine was a dealer installed unit. But I did have serious issues with the dealer later. :brick:

I've been hoping for the score on a yard pullout from a Hemi pickup... :)

Dave

 
Yeah, Sharp also mentioned just hooking the AC Request and fan to the clutch.  I'm not sure if one way is better then the other.  Does the PCM bump the idle up in time or is there a slight shudder?  Really though using the clutch trigger would be easier.
Youtube Channel: https://www.youtube.com/channel/UCZNlr60GXH5OlKIFrT7P6mg
My Jeep: http://4bangerjp.com/forums/index.php?topic=2783.0
"If the motor car were invented today, there is absolutely no way that any government in the world would let normal members of the public drive one."

Offline dwtaylorpdx

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Re: Second guessing the fan controller...
« Reply #36 on: September 10, 2012, 11:32:35 PM »
Min maintains the engine speed + a few rpm, if the pump switches off there is a momentary bump to like 950 rpms if there is no load on the motor.

I've found it helps keep speed up when crawling along in L-L :0 and keeps me cool! Bonus.


Dave
94 YJ - 2.5 Hesco Cam B&B Ported - AX5 Trans w/Centerforce Dual Friction Clutch - 4" Rough Country Lift W/Skyjacker Shocks - D44 Rear/ARB - D30/ARB - ARB Compressor - Warn M8000 in Custom Bumper - Reunell Rear Bumper - Metalcloak 6" Body Armor Kit - Tuffy Console - 265x85-16 Tires - 2M Radio

Offline Jeffy

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Re: Second guessing the fan controller...
« Reply #37 on: September 10, 2012, 11:52:15 PM »
Min maintains the engine speed + a few rpm, if the pump switches off there is a momentary bump to like 950 rpms if there is no load on the motor.

I've found it helps keep speed up when crawling along in L-L :0 and keeps me cool! Bonus.


Dave
So it compensates quick enough not to drop below 750 when the pump kicks in?  I forget are you using an electric fan or the engine?

From a performance standpoint it would probably be better if the idle up and the fan only turn on when the compressor is on.  If I was to do that I'd need to splice the clutch signal in too places.  One for the AC Request and again for the fan.
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"If the motor car were invented today, there is absolutely no way that any government in the world would let normal members of the public drive one."

Offline sharpxmen

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Re: Second guessing the fan controller...
« Reply #38 on: September 11, 2012, 12:59:06 AM »
HUh,, I'll be darned. Mine only high idles with the compressor on...  The plug that runs mine is in the engine compartment... with a short harness through the firewall to the ac control panel...  Mine was a dealer installed unit. But I did have serious issues with the dealer later. :brick:

I've been hoping for the score on a yard pullout from a Hemi pickup... :)

Dave

 

there are 2 wires that go to the PCM, A/C request and A/C select, one tells the PCM that you turned the ac on, the other one tells when to high idle while the compressor is on - that's how Jeffy will wire it.

there's also an a/c relay ground coming from the pcm, most likely as a safety feature so it can turn off a/c if engine temp goes too high.
'95 YJ, NSG370 6spd / Hurst shifter, Dana 300 + 4:1 Doubler / tri-stick, Custom skid, Super D35 / Auburn LSD / 4.88, 35x12.5x15 BFG KM2, 64mm t/b, 1.7 RollerRockers, MkVIII e-fan, Dual Diaph Booster
Latest: Corbeau BajaRS heated seats :dance: keeping warm the rear end

Offline Jeffy

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Re: Second guessing the fan controller...
« Reply #39 on: September 11, 2012, 01:12:20 PM »
there are 2 wires that go to the PCM, A/C request and A/C select, one tells the PCM that you turned the ac on, the other one tells when to high idle while the compressor is on - that's how Jeffy will wire it.

there's also an a/c relay ground coming from the pcm, most likely as a safety feature so it can turn off a/c if engine temp goes too high.

I thought one was to turn the clutch on and off and wasn't connected to the high idle?  Gonna have to look at that again.

I ended up redoing the Y-harness.  I swapped the cable from 14awg down to 16awg since I found some scraps.  (I have a lot of wire.)  Turned out better then I though.



« Last Edit: September 13, 2012, 07:54:15 PM by Jeffy »
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"If the motor car were invented today, there is absolutely no way that any government in the world would let normal members of the public drive one."

Offline sharpxmen

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Re: Second guessing the fan controller...
« Reply #40 on: September 11, 2012, 01:21:07 PM »
looks good, just use 2 shrink tube strips on the dual connection side that cover the diodes and then a larger one over everything so it keeps it nice and straight.

I thought one was to turn the clutch on and off and wasn't connected to the high idle?  Gonna have to look at that again.

there is one that goes to the thermocouple/thermostat inside the evaporator and from there to the pressure protect switch on the canister, if i'm not mistaking from there it goes to the clutch. So the compressor will only operate when those 2 contacts are closed, so should the high/normal idle select.
« Last Edit: September 11, 2012, 02:15:55 PM by sharpxmen »
'95 YJ, NSG370 6spd / Hurst shifter, Dana 300 + 4:1 Doubler / tri-stick, Custom skid, Super D35 / Auburn LSD / 4.88, 35x12.5x15 BFG KM2, 64mm t/b, 1.7 RollerRockers, MkVIII e-fan, Dual Diaph Booster
Latest: Corbeau BajaRS heated seats :dance: keeping warm the rear end

Offline Jeffy

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Re: Second guessing the fan controller...
« Reply #41 on: September 11, 2012, 02:12:36 PM »
looks good, just use 2 shrink tube strips on the dual connection side that cover the diodes and then a larger one over everything so it keeps it nice and straight.
That's the plan.

I'm now thinking I might have the fan turn on with the clutch instead.  I don't really want it running 24/7 and the bullet connectors are easy to get to.

Looks like I can get to the A/C Select at the PDC and tap in there with a blade terminal.  I'm wondering if I'll get to the A/C request this year though.  Running out of time this year.
Youtube Channel: https://www.youtube.com/channel/UCZNlr60GXH5OlKIFrT7P6mg
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"If the motor car were invented today, there is absolutely no way that any government in the world would let normal members of the public drive one."

Offline sharpxmen

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Re: Second guessing the fan controller...
« Reply #42 on: September 11, 2012, 02:17:13 PM »
i updated my previous post with a comment on your pcm connections.
'95 YJ, NSG370 6spd / Hurst shifter, Dana 300 + 4:1 Doubler / tri-stick, Custom skid, Super D35 / Auburn LSD / 4.88, 35x12.5x15 BFG KM2, 64mm t/b, 1.7 RollerRockers, MkVIII e-fan, Dual Diaph Booster
Latest: Corbeau BajaRS heated seats :dance: keeping warm the rear end

Offline Jeffy

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Re: Second guessing the fan controller...
« Reply #43 on: September 11, 2012, 04:49:53 PM »
i updated my previous post with a comment on your pcm connections.
Ok, I'll check it out again.

I got antsy and found just enough shrink tubing to fit over the diodes.  I tend to use that size tubing a lot and only and 1" of it left.



And here it is sealed up.



 :fya:
« Last Edit: September 13, 2012, 07:53:43 PM by Jeffy »
Youtube Channel: https://www.youtube.com/channel/UCZNlr60GXH5OlKIFrT7P6mg
My Jeep: http://4bangerjp.com/forums/index.php?topic=2783.0
"If the motor car were invented today, there is absolutely no way that any government in the world would let normal members of the public drive one."

Offline neale_rs

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Re: Second guessing the fan controller...
« Reply #44 on: September 11, 2012, 05:00:05 PM »
Looks like a pro job!
'95 YJ, 33 x 12.5 mud tires, RE 4.5 ED lift, Atlas 4 speed, rear D44, ARBs front and rear, 4.56 gears, 8000# winch