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Author Topic: High pinion Dana 44 swap  (Read 1306 times)

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Offline stan98tj

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High pinion Dana 44 swap
« on: June 28, 2015, 09:13:08 AM »
Looking for the right axle to start my front axle upgrade. I want an HP 44, i understand that i need to keep it pre-1978. I've seen info from folks using F100, F150 and Bronco axles. Are the bronco ones narrower or different in any way? Can an F250 axle be used? I also need to convert to 5 on 5.5 bolt pattern (rear is an 8.8 ).
« Last Edit: June 28, 2015, 09:38:21 AM by stan98tj »
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98 TJ 35"Maxxis Trep.Old Man Emu 2.5""+1"BL,IronMan Fab control arms,4.56gears,Ford 8.8+ARB,Currie/IronMan steering, WARN VR10,HP D30 sleeved+ RCV,Body Armor Rock Rails WISHLIST:TDi.Girlfriend hates it :) If you can read this don't flip me over i dont have any $$ left to fix it

Offline Jeffy

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Re: High pinion Dana 44 swap
« Reply #1 on: June 28, 2015, 11:59:43 AM »
Are you wanting to go full width or wanting to cut down a housing?
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Offline stan98tj

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Re: High pinion Dana 44 swap
« Reply #2 on: June 28, 2015, 02:56:13 PM »
Quote from: Jeffy on June 28, 2015, 11:59:43 AM
Are you wanting to go full width or wanting to cut down a housing?
I think no matter what, it has to get cut to stock width.
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98 TJ 35"Maxxis Trep.Old Man Emu 2.5""+1"BL,IronMan Fab control arms,4.56gears,Ford 8.8+ARB,Currie/IronMan steering, WARN VR10,HP D30 sleeved+ RCV,Body Armor Rock Rails WISHLIST:TDi.Girlfriend hates it :) If you can read this don't flip me over i dont have any $$ left to fix it

Offline Jeffy

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Re: High pinion Dana 44 swap
« Reply #3 on: June 28, 2015, 11:05:14 PM »
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Youtube Channel: https://www.youtube.com/channel/UCZNlr60GXH5OlKIFrT7P6mg
My Jeep: http://4bangerjp.com/forums/index.php?topic=2783.0
"If the motor car were invented today, there is absolutely no way that any government in the world would let normal members of the public drive one."

Offline chardrc

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Re: High pinion Dana 44 swap
« Reply #4 on: June 29, 2015, 05:51:44 PM »
The site below has good info on D44 for flatop knuckles and 5x5.5 bolt pattern combos.

http://77cj.littlekeylime.com/flatop_knucles.html
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Offline stan98tj

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Re: High pinion Dana 44 swap
« Reply #5 on: June 29, 2015, 09:07:17 PM »
Picked up an F250 axle

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98 TJ 35"Maxxis Trep.Old Man Emu 2.5""+1"BL,IronMan Fab control arms,4.56gears,Ford 8.8+ARB,Currie/IronMan steering, WARN VR10,HP D30 sleeved+ RCV,Body Armor Rock Rails WISHLIST:TDi.Girlfriend hates it :) If you can read this don't flip me over i dont have any $$ left to fix it

Offline jagular7

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Re: High pinion Dana 44 swap
« Reply #6 on: June 30, 2015, 05:34:26 PM »
Nice, that was pretty quick turn around...something like a day.

Now comes the decisions to cut and shorten, by who, then follow up with truss and 3 or 4 link, change coils to COs, nitrogens, ORIs....

KISS rule can get complicated to follow.
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Jagular7
97 SE - Rubbered and locked for fun
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Offline stan98tj

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Re: High pinion Dana 44 swap
« Reply #7 on: June 30, 2015, 06:04:10 PM »
Quote from: jagular7 on June 30, 2015, 05:34:26 PM
Nice, that was pretty quick turn around...something like a day.

Now comes the decisions to cut and shorten, by who, then follow up with truss and 3 or 4 link, change coils to COs, nitrogens, ORIs....

KISS rule can get complicated to follow.

Planning on 3 link front and triangulate rear this winter with 14" shocks up front. I'll be keeping the dana30 in there for now. Ill pick at the 44 slowly but surely. My buddy Dan is the "Axle King" and will be chopping it down for me.
No coil overs for now hahaha
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98 TJ 35"Maxxis Trep.Old Man Emu 2.5""+1"BL,IronMan Fab control arms,4.56gears,Ford 8.8+ARB,Currie/IronMan steering, WARN VR10,HP D30 sleeved+ RCV,Body Armor Rock Rails WISHLIST:TDi.Girlfriend hates it :) If you can read this don't flip me over i dont have any $$ left to fix it

Offline neale_rs

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Re: High pinion Dana 44 swap
« Reply #8 on: July 01, 2015, 10:42:38 AM »
That is very nice axle to have.  Good luck with the project.
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'95 YJ, 33 x 12.5 mud tires, RE 4.5 ED lift, Atlas 4 speed, rear D44, ARBs front and rear, 4.56 gears, 8000# winch

Offline stan98tj

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Re: High pinion Dana 44 swap
« Reply #9 on: July 01, 2015, 01:26:56 PM »
Quote from: neale_rs on July 01, 2015, 10:42:38 AM
That is very nice axle to have.  Good luck with the project.
Thanks!
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98 TJ 35"Maxxis Trep.Old Man Emu 2.5""+1"BL,IronMan Fab control arms,4.56gears,Ford 8.8+ARB,Currie/IronMan steering, WARN VR10,HP D30 sleeved+ RCV,Body Armor Rock Rails WISHLIST:TDi.Girlfriend hates it :) If you can read this don't flip me over i dont have any $$ left to fix it
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