Author Topic: D30 Inner axle seals  (Read 1755 times)

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TrailsLessTaken

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D30 Inner axle seals
« on: November 25, 2009, 01:41:09 PM »
I need to replace the inner seals on the D30 and I got the axle shafts pulled out, and the gears taken out of the housing, but how do I go about pressing them back in??? All the equipment I have worked I have always been able to get to seal where i can use a socket or driver to tap it back in and  I dont have enough room to do that with these. So if anybody has experience or tips I would appreciate it
Bob

Offline dwtaylorpdx

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Re: D30 Inner axle seals
« Reply #1 on: November 25, 2009, 01:58:42 PM »
Piece of all thread, two or three hardened washers of the appropriate size, and 3 nuts.
The all thread goes where the third member would go,
by turning the nuts you make the washer push outwards against the seals pushing them in place.
I managed to get mine to both seat in one try... <never happen again....>

Dave
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TrailsLessTaken

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Re: D30 Inner axle seals
« Reply #2 on: November 25, 2009, 02:08:20 PM »
Alright I will have to give that a try tomorrow, I was just going to let the stealership do it until they told me it was going to be almost $400  :yikes: and I said never mind

Jesse-James

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Re: D30 Inner axle seals
« Reply #3 on: November 25, 2009, 04:52:54 PM »
I use a bunch of long extensions and a second person. Go through the opposite side and one person tap them with a hammer and the other to line it up to the seal. Seems to seat them better than the homemade tool from my experience.

Offline oldjeep

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Re: D30 Inner axle seals
« Reply #4 on: November 26, 2009, 09:03:22 AM »
I hammer on a long steel rod with my seal driver taped to the end.
Chuck P
The clowns'? Oh, yeah, the clowns. We fight them too — entire armies, spilling out of Volkswagons. We do our best to fight them off, but they keep sending 'em in!
94 YJ - gone
98 ZJ - sons truck
97 TJ - daughters project

www.oldjeep.com

Offline Bounty Hunter

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Re: D30 Inner axle seals
« Reply #5 on: November 26, 2009, 12:47:55 PM »
Usually a 2-person job for me, one to line up the seal driver on the seal inside the diff and the other to tap a long dowel through the opposite side of the axle housing, striking the seal driver.

The all-thread would likely work too, making it a 1-person job.

TrailsLessTaken

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Re: D30 Inner axle seals
« Reply #6 on: March 31, 2010, 07:29:19 AM »
Alright I got the seal on the drivers side replaced, but the passanger side isnt the same size  :brick:  Does anybody have a part number or link for the passanger side seal so i dont have gear fluid pouring out my axle anymore

Offline oldjeep

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Re: D30 Inner axle seals
« Reply #7 on: March 31, 2010, 12:18:32 PM »
Passenger side could be one of 3 different sizes - I'm assuming you have a one piece shaft in there?  Best bet is to take the number off the old one.
Chuck P
The clowns'? Oh, yeah, the clowns. We fight them too — entire armies, spilling out of Volkswagons. We do our best to fight them off, but they keep sending 'em in!
94 YJ - gone
98 ZJ - sons truck
97 TJ - daughters project

www.oldjeep.com

TrailsLessTaken

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Re: D30 Inner axle seals
« Reply #8 on: March 31, 2010, 02:21:55 PM »
I got a two piece at the moment, I would take the numbers off the old seal butttt its not in there  :confused: I didnt have any metal shavings or chunks in the oil when i drained it, so i dont know where it went

Edit: Napa has two part numbers for me that I ordered hopefully its one of those, I should have them in tomorrow
« Last Edit: March 31, 2010, 02:23:03 PM by TrailsLessTaken »

Offline oldjeep

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Re: D30 Inner axle seals
« Reply #9 on: March 31, 2010, 03:23:13 PM »
I got a two piece at the moment, I would take the numbers off the old seal butttt its not in there  :confused: I didnt have any metal shavings or chunks in the oil when i drained it, so i dont know where it went

Edit: Napa has two part numbers for me that I ordered hopefully its one of those, I should have them in tomorrow

There's no inner seal in the passenger side of the diff from the factory and you don't need one if you are running the stock 2 piece axle.  The passenger side seal is in the disconnect "box"
Chuck P
The clowns'? Oh, yeah, the clowns. We fight them too — entire armies, spilling out of Volkswagons. We do our best to fight them off, but they keep sending 'em in!
94 YJ - gone
98 ZJ - sons truck
97 TJ - daughters project

www.oldjeep.com

TrailsLessTaken

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Re: D30 Inner axle seals
« Reply #10 on: March 31, 2010, 04:06:00 PM »
OK, so then the fluid just flows back and forth from the diff to the disconnect box?

Offline oldjeep

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Re: D30 Inner axle seals
« Reply #11 on: March 31, 2010, 04:10:32 PM »
OK, so then the fluid just flows back and forth from the diff to the disconnect box?
Yup
Chuck P
The clowns'? Oh, yeah, the clowns. We fight them too — entire armies, spilling out of Volkswagons. We do our best to fight them off, but they keep sending 'em in!
94 YJ - gone
98 ZJ - sons truck
97 TJ - daughters project

www.oldjeep.com

TrailsLessTaken

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Re: D30 Inner axle seals
« Reply #12 on: March 31, 2010, 04:20:49 PM »
Well that makes me feel better now that I know im not going nuts

Edit:
Do you have a part number for the passenger side seal for doing a single piece shaft, I have one sitting around that I want to put in just havent got to it yet
« Last Edit: March 31, 2010, 04:22:11 PM by TrailsLessTaken »

Offline oldjeep

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Re: D30 Inner axle seals
« Reply #13 on: March 31, 2010, 04:46:18 PM »
Well that makes me feel better now that I know im not going nuts

Edit:
Do you have a part number for the passenger side seal for doing a single piece shaft, I have one sitting around that I want to put in just havent got to it yet

There are at least 3 different sized seals and which one you need depends on the ID of your passenger tube where the seal would go.  Some are machined a couple different ways and some are just an un machined tube.
Chuck P
The clowns'? Oh, yeah, the clowns. We fight them too — entire armies, spilling out of Volkswagons. We do our best to fight them off, but they keep sending 'em in!
94 YJ - gone
98 ZJ - sons truck
97 TJ - daughters project

www.oldjeep.com

TrailsLessTaken

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Re: D30 Inner axle seals
« Reply #14 on: March 31, 2010, 05:14:41 PM »
Alright, I will get some measurments on the tube and the axle shaft and just have them find me one that meets my specs, thanks for the help  :beers: