Author Topic: Flex-a-lite fan installation help please  (Read 2128 times)

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Offline Lu

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Flex-a-lite fan installation help please
« on: June 22, 2010, 08:27:32 PM »
So, I just got my electric fan today and was super excited to install it but frankly, I'm stuck, and it's only been 15 minutes.  It says I have to find a place to mount the control module.  Where should I do that?  Do I need to drill into the fender well or something or just zip tie it on anywhere there's room?

Any help or suggestions from anyone who has installed this fan would be appreciated.  Not only with regard to the control box but any other advice would be handy.
I may not be able to get anywhere quickly, but I can get most anywhere I please.

Offline aka-justin

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Re: Flex-a-lite fan installation help please
« Reply #1 on: June 23, 2010, 01:14:01 AM »
If you search for 'electric fan', you'll find a couple of our write-ups for our installs.  I've gone through two because I went ghetto initially and then upgraded to gold plated ghetto.

Here's a few of what I found in the board...

http://4bangerjp.com/forums/index.php/topic,4913.0.html
http://4bangerjp.com/forums/index.php/topic,2544.0.html

I've mounted a electric thermostat controller to the inner fender, ran it to keyed iginition from the firewall off a relay plug for the torque lockup, some photos are in the posts at the bottom.

Here's some of my posts...

http://4bangerjp.com/forums/index.php/topic,8497.0.html
http://4bangerjp.com/forums/index.php/topic,8496.msg70456.html#msg70456
[1995 YJ 2.5L with 4" lift on 31" KM2 - Sold] 1995yj
[2003 TJ Rubicon 4.0L with 4" lift on 35" Wrangler M/T - Sold]
To be continued...
--Justin

Offline Lu

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Re: Flex-a-lite fan installation help please
« Reply #2 on: June 25, 2010, 08:31:50 AM »
So you DO have to drill into the fender well to mount the thing?
I may not be able to get anywhere quickly, but I can get most anywhere I please.

Offline aka-justin

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Re: Flex-a-lite fan installation help please
« Reply #3 on: June 25, 2010, 09:41:20 AM »
You can drill or just use some self tapping screws.  Drilling is easier.
[1995 YJ 2.5L with 4" lift on 31" KM2 - Sold] 1995yj
[2003 TJ Rubicon 4.0L with 4" lift on 35" Wrangler M/T - Sold]
To be continued...
--Justin

Offline Jeffy

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Re: Flex-a-lite fan installation help please
« Reply #4 on: June 25, 2010, 02:00:11 PM »
What fan, specifically are we talking about here?  It doesn't sound like the Mustang/Wrangler Flex-a-lite fan.
Youtube Channel: https://www.youtube.com/channel/UCZNlr60GXH5OlKIFrT7P6mg
My Jeep: http://4bangerjp.com/forums/index.php?topic=2783.0
"If the motor car were invented today, there is absolutely no way that any government in the world would let normal members of the public drive one."

Offline Lu

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Re: Flex-a-lite fan installation help please
« Reply #5 on: June 26, 2010, 09:32:12 AM »
It is the wrangler flex-a-lite fan.  I am having a little difficulty because the instructions are a tad cryptic
I may not be able to get anywhere quickly, but I can get most anywhere I please.

Offline Lu

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Re: Flex-a-lite fan installation help please
« Reply #6 on: June 29, 2010, 10:06:22 PM »
I'm having difficulty figuring out what to hook it to so the fan only runs when the ignition is on.  I hooked it up to the battery since it is always hot and everything works perfectly I just don't want the fan to keep running while the ignition is off.  So what are my options?
I may not be able to get anywhere quickly, but I can get most anywhere I please.

TrailsLessTaken

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Re: Flex-a-lite fan installation help please
« Reply #7 on: June 29, 2010, 10:16:03 PM »
You need to find a wire that sends power out when the key is in the on position, the one for the radio would be an easy one to access or just wire it up to a switch and turn it on an off manually.  Some of the guys on here are running a fan controller.  Jfrabat has one i believe, if you check his build thread he has info on what type it is

Offline aka-justin

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Re: Flex-a-lite fan installation help please
« Reply #8 on: June 29, 2010, 11:25:54 PM »
On my 95 yj, it's a white wire with a yellow stripe (At the PCM, on the relay for the torque converter lock up, etc.. ).  I can find it all over my harness under the hood.
« Last Edit: June 29, 2010, 11:26:27 PM by 1995yj »
[1995 YJ 2.5L with 4" lift on 31" KM2 - Sold] 1995yj
[2003 TJ Rubicon 4.0L with 4" lift on 35" Wrangler M/T - Sold]
To be continued...
--Justin

Offline Mozman68

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Re: Flex-a-lite fan installation help please
« Reply #9 on: July 01, 2010, 08:16:04 AM »
I wired mine to the cigar lighter....that way I was close to the steering column when mounting the on/off switch.

2009 Audi S5....what....its 4wd...sort of....

Offline sharpxmen

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Re: Flex-a-lite fan installation help please
« Reply #10 on: July 01, 2010, 08:40:38 AM »
On my 95 yj, it's a white wire with a yellow stripe (At the PCM, on the relay for the torque converter lock up, etc.. ).  I can find it all over my harness under the hood.

i think that one has 12v while cranking as well (fused ignition switch output), should be one that only has 12v key on so it won't spin the fan when you crank - the cig lighter would be a better choice imo (like Mozman said)
'95 YJ, NSG370 6spd / Hurst shifter, Dana 300 + 4:1 Doubler / tri-stick, Custom skid, Super D35 / Auburn LSD / 4.88, 35x12.5x15 BFG KM2, 64mm t/b, 1.7 RollerRockers, MkVIII e-fan, Dual Diaph Booster
Latest: Corbeau BajaRS heated seats :dance: keeping warm the rear end

Offline Mozman68

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Re: Flex-a-lite fan installation help please
« Reply #11 on: July 01, 2010, 11:31:50 AM »
Yep...my fan won't kick up on start-up until the Jeep is actually running.
2009 Audi S5....what....its 4wd...sort of....

TrailsLessTaken

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Re: Flex-a-lite fan installation help please
« Reply #12 on: July 01, 2010, 04:15:12 PM »
Yep...my fan won't kick up on start-up until the Jeep is actually running.

Thats not a bad idea, although mine will only turn on if the key is in the on or accessory position but its loud enough that you dont forget to turn it off if the jeeps not running

Offline aka-justin

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Re: Flex-a-lite fan installation help please
« Reply #13 on: July 03, 2010, 02:59:43 PM »
Good to know. 
[1995 YJ 2.5L with 4" lift on 31" KM2 - Sold] 1995yj
[2003 TJ Rubicon 4.0L with 4" lift on 35" Wrangler M/T - Sold]
To be continued...
--Justin

Offline Mozman68

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Re: Flex-a-lite fan installation help please
« Reply #14 on: July 04, 2010, 06:35:23 AM »
Thats not a bad idea, although mine will only turn on if the key is in the on or accessory position but its loud enough that you dont forget to turn it off if the jeeps not running

well...mine will go on in the accessory position as well...... :confused:...but like all accessories, it won't come on as the engine is trying to turn over.
2009 Audi S5....what....its 4wd...sort of....