My Jeep is a '95 YJ SOA running Dodge fullsize front springs and 3/4 elliptical rear, hp30 front w/ 4.88s and lockright, 8.8 rear with ls, 2.5l nv3550 and np231 w/ sye, running either 33x9.50 BFG's street, 34x10.50 LTB's on trails, or 36x12.50 TSL's for mud. I have recently blown the nv3550, must have been bad when I bought it. I also have a couple '96 Dakotas I'm going to be sending to scrap, evidently '96 was a bad year for Dakota frames, one is a 5.2l, the other is a 3.9l, I have an NV3500 out of the 5.2l that will also bolt right up to the 3.9l. I have read a bunch of places that an NV3550 and NV3500 are the same other than the 3550 has a removable bell housing and the 3500 does not, this is not true these are different transmissions and I can't use the parts from the NV3500 to fix the NV3550, which I tried and I wish I would have known before I tore the NV3500 apart. Anyway this leaves me with a couple options to get my Jeep fixed so I can get back to abusing it on the trails:
1) Keep the 2.5l, buy a NV3550 from a JY hope it's better than the last one I had and be good to go. This option will cost me $500-800 for a JY transmission which I will have to save up for as I have been off work for the last 3 months and I'm only back to being part time for now.
2) Is to swap in the 3.9l v-6 out of the Dakota w/ the NV3500 and run this set-up only thing this will cost other than some time and fab work might be a new computer as the one out of the Dakota is for an auto.
3) Is to swap in the 5.2l v-8 out of the Dakota w/ the NV3500 and run this set-up my biggest concern w/ this is the front axle will a locked hp30 live under a v-8 running 4.88s and 36's.
Thats the basics of what I'm trying to figure out and it's hard to decide between the different options as there is a bunch of pro's and con's to running all of these set-ups and my Jeep works well as it sits so changing anything worries me but adding a bigger motor and saving the money of buying a JY trans seems like a good idea, too. Please make your choice and explain why.
Here is a pic of my Jeep as it sat before I dropped the trans: