But by adjusting the temperature higher it shouldn't go on for very long or at all dependin on how hot it gets.
I don't understand why this would be worse than having it go on at a lower speed and stayin on for a longer time period like you will be makIng it do?
Mine goes on at low speed around 185...jumps to high speed at 195 if it needs to....
That's typically how you adjust the intervals. It sounds like he has his fan set too low so it's turning on too early then shutting off then turning on again. Once the engine is up to temp, the fan shouldn't be turning on immediately. I have mine set at 185 at the probe (which means it's hotter in the engine) so the fan turns on if I sit idle for more then several seconds. It turns off once I start moving though and doesn't turn on again until I stop.
From a performance stand point, it defeats the purpose of going electric if you're going to run the fan longer or if your fan is set too low so it's turning on and off a lot. Once you're moving, the fan shouldn't be on unless it's really hot outside. Also there are no free lunches when it comes to electricity. The potentiometer works by increasing the resistance. This in turn increases the amps on that circuit. (E=I/R) So you have to make sure your components, wires and especially connectors can handle the increase in amps. Flex-a-lite parts are pretty low amp stuff.