I worked on the Jeep on Saturday and Sunday. I've probably got about 10 hours into the project so far and I'm about half way done. It was a pain working under the dash to get the fan box and evaporator with the vents installed inside the Jeep. But that part is all done except for a couple of electrical wires that I need to hook up that are the last step. The stupid blower fan housing got in the way of the gas pedal, so I had to cut some of the gas pedal lever off at the very top. It would pivot forward when the gas pedal was pushed and get stopped. I was upside down a lot on Saturday. It took way longer than it should have to get that unit installed under the dash.
Sunday I mounted the compressor and also the drier. The next step is to remove the radiator and then install the condensor in front of it. Since the radiator is original to the car I figured I might as well put a new one in since the old one could spring a leak any time. 18 years is pretty good for a radiator to last. I'm going to also install a new water pump, thermostat, and hoses while I'm in there. The new water pump does not look quite like the one on the YJ, so hopefully the parts guy gave me the correct one.
After that stuff is installed, the only thing left to do is run the hoses. I've already cut two holes in the fire wall and put in rubber grommets. So hopefully running the hoses will go easy. Once the electrical connections are made, I can take it to a shop to get evacuated and charged with freon. It's been an ok project so far, but I was getting sick of being upside down for about 6 hours under the dash.