Author Topic: Piston Cooling - could be a project at some point but for now just ideas...  (Read 907 times)

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Offline sharpxmen

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I am starting this as a brainstorming session to have all of you jump in with ideas.

so here it is,

I bought a 4 cyl core a while back to play with it (some of you might have seen the roller rockers thread i have in "Member's Projects"). Took the engine apart and I was surprised to see that there are no piston cooling nozzles or jets in this motor. Most common way I've seen this achieved is to have a sized hole on the connecting rod that would spray oil onto the underside of the piston when the oiling hole in the crank lines up with it. For more demanding applications there are permanent spraying nozzles that are constantly spraying oil onto the piston but they have a pressure relief valve that opens only past a certain oil pressure level (for obvious reasons to avoid starving the cam and crank bearings of oil at low rpm) - these are usually found on diesels/turbo-diesels, air-cooled engines or turbo/supercharged applications. Also some high performance n/a engines with high CR have these spraying jets. At a minimum i saw the sized hole thru the connecting rod.

Thinking ahead of my supercharger installation, and how to allow for more boost - one thing i am planning to do is to increase the dish volume to lower the CR, but without piston cooling and with the piston dish thickness reduced it is an accident waiting to happen in terms of melting the piston or seizing it in the cylinder due to overheating the piston (or many other catastrophic scenarios)

So, what would you do to implement some sort of piston cooling - I would prefer the permanent nozzle/jet that sprays constantly over a certain pressure, i did think of actually drilling the rods but it will just give it a quick squirt once every crank rotation.

looking forward to your suggestions folks...
'95 YJ, NSG370 6spd / Hurst shifter, Dana 300 + 4:1 Doubler / tri-stick, Custom skid, Super D35 / Auburn LSD / 4.88, 35x12.5x15 BFG KM2, 64mm t/b, 1.7 RollerRockers, MkVIII e-fan, Dual Diaph Booster
Latest: Corbeau BajaRS heated seats :dance: keeping warm the rear end

Offline aw12345

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If you can go for the jets, if big rigs can get a million miles out of a hard working engine, I would say that is the way to do it. Kinda like built it once and be done with it
2006 Jeep Wrangler TJ SE
2004 Jeep Wrangler TJ SE

Offline sharpxmen

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If you can go for the jets, if big rigs can get a million miles out of a hard working engine, I would say that is the way to do it. Kinda like built it once and be done with it

that's what i wish for - just hoping someone did this on a Jeep engine before. First glance seemed quite a challenge, i'll have another look at it tonight.
'95 YJ, NSG370 6spd / Hurst shifter, Dana 300 + 4:1 Doubler / tri-stick, Custom skid, Super D35 / Auburn LSD / 4.88, 35x12.5x15 BFG KM2, 64mm t/b, 1.7 RollerRockers, MkVIII e-fan, Dual Diaph Booster
Latest: Corbeau BajaRS heated seats :dance: keeping warm the rear end

Offline dwtaylorpdx

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If you have the spray ports, you should have a Windage tray and maybe a crank scraper.

I wish there was a economical forged crank for the 2.5. Bumping the stroke to 2.7
and adding boost would make that engine a little monster.

Dave
94 YJ - 2.5 Hesco Cam B&B Ported - AX5 Trans w/Centerforce Dual Friction Clutch - 4" Rough Country Lift W/Skyjacker Shocks - D44 Rear/ARB - D30/ARB - ARB Compressor - Warn M8000 in Custom Bumper - Reunell Rear Bumper - Metalcloak 6" Body Armor Kit - Tuffy Console - 265x85-16 Tires - 2M Radio