Author Topic: TSB for broken manifold stud  (Read 1618 times)

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kidwithayj

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TSB for broken manifold stud
« on: August 01, 2006, 10:28:16 AM »
Does anyone have the Technical Service Bulliten number for the broken manifold stud on YJ's? My exhaust is ticking very loudly and it really need fixed.

Offline Jeffy

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Re: TSB for broken manifold stud
« Reply #1 on: August 01, 2006, 02:36:39 PM »
Quote from: "kidwithayj"
Does anyone have the Technical Service Bulliten number for the broken manifold stud on YJ's? My exhaust is ticking very loudly and it really need fixed.


Well since it's only a TSB and you have a YJ, I doubt the Dealer will fix it for free.

Since Alldata went pay all I was able to find was;  11-07-98A DEC 98    Exhaust Manifold - Outer Studs Breaking

The part is lsited in the FAQ.
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"If the motor car were invented today, there is absolutely no way that any government in the world would let normal members of the public drive one."

Crunch

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TSB for broken manifold stud
« Reply #2 on: August 03, 2006, 02:02:11 PM »
Chrysler gave me the following TSB for the Exhaust Manifold studs on my '97:

TSB 110798

I know it's not a YJ, but maybe it could be a reference point.
You can call 800-853-1403 to get the TSB # or any recalls for your Jeep.  You can also go to http://www-5.jeep.com/webselfservice/jeep/index.jsp?screenName=recall&country=us&emailUrl=go  to check for any recalls without having to call, but it won't give you any TSB information.

Unfortunatly, being only a TSB, Jeep won't pay for it (it would have to be a recall).  It would probably be cheaper to have another shop repair it.

The back stud on mine is broke off, and my Jeep sounds like a lawn mower  :oops:

Offline chardrc

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TSB for broken manifold stud
« Reply #3 on: August 03, 2006, 05:56:39 PM »
ok this is kindof imparising to ask :oops: ... so the exost manifuld mas studs with nuts over them. no bolts.... cuz if that is true i have a broken stud on my yj.. never really looked into it much cuz havent noticed anything bad exost wise.
1990 YJ 4cly, ax5, 2.5 inch BDS lift, 31 MTr\'s,  Powertrax-lockers all around, track-bars removed, boomerang shackles, warn m8000 winch, electric fan. [sold but not forgotten]

2007 jk Rubicon 2dr

Offline Jeffy

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TSB for broken manifold stud
« Reply #4 on: August 03, 2006, 06:04:27 PM »
The first and the last bolts are studa and not bolts.  They will have a nut on them rather then a bolt head.
Youtube Channel: https://www.youtube.com/channel/UCZNlr60GXH5OlKIFrT7P6mg
My Jeep: http://4bangerjp.com/forums/index.php?topic=2783.0
"If the motor car were invented today, there is absolutely no way that any government in the world would let normal members of the public drive one."

Guardian7

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TSB for broken manifold stud
« Reply #5 on: August 04, 2006, 03:38:54 PM »
Big Job, my 89 YJ had the same problem when I bought it. I did not know if it was a blown gasket, warped manifold, or broken stud until I pulled everything apart. Since I found new exhaust manifolds on ebay were only $25 I ordered a new manifold, bought a gasket at Kragen and started the job on a Friday so I would have plenty of time if I needed it. Some of the bolts hold both the intake & exhaust. 1st I had to pull the throttle body and inake plus drain some coolant, then the exhaust manifold was ready to pull. Turned out it had no gasket on the exhaust manifold and the 2 studs were badly damaged preventing the nuts from tightening down all the way. I was able pull the studs & fix them with a tap & die kit. I then installed the new exhaust manifold & gasket but getting a torque wrench on some of them is really impossible. It has been running great since I finished the job which did take me 2 full days of back-breaking work and lots of WD40! Good idea to clean all the bolt holes with a tap while you have it torn down. Also the EGR tube was a real pain to transfer to the new manifold.