The Warn hub conversions are way to much $$$ for a TJ, you can find a Ford front axle with locking hubs much cheaper and beef up you front axle at the same time.
What is the WMS to WMS dimension on the Ford front D44? If I understand Jeffy, I have to cut the tubes down and then come up with axles and brackets. I guess another way is to cut the brackets off the 35 and reweld them. I spoke with my machinest tonight (Colts won -Yea), and he doesn't really care what I bring him although he did say something about purchasing a lathe when I spoke to him about dissimilar axles - hmm.
Another question - If one were to purchase a Ford unit, wouldn't you rebuild with all new components minus the inner and outer axles? If so, how much of the hub assembly would you replace? All the bearings and U joints or what?
To me, the 5 on 5.5 thing is a completely mute point and an uneccessary expense (new rear axles and wheels (ok I'll give you the wheels, I run steel crap)). My SE isn't going to do squat on 33X10.50 tires and the stock transfer case - if it did I should be smiling. As you already know, a built HP30 is good for 35's with the 4.0. I don't see the 5 on 5.5 being a selling point. If it added value ( strength wise) and were cost effective (it has to offset the cost of the hub rebuild, axles - F&R, & wheels- ok.) On the face of it, it adds complication and cost. With research, it might be more cost effective to build this way, but I have a feeling a RUBI housing at 650.00 will be more cost effective.
All of this to get to 5.13's which has nothing to do with the trail and everything with driving to the mall. :cry:
At least no one has said dump it and buy a 6.