i see you're leaning towards expedition rig Have you (aside from the roof rack) decided on any other parts/mods. will you be taking off previous parts you've installed or building up from what you have?
There really isn't anything that doesn't cross over so no, I won't have to remove anything. I'm looking at getting a power inverter, Ready Welder, maybe a new rack, and a bunch of small things; marine 12V sockets so I can hardwire new plugs, jerry cans, water can, etc... My Jeep has always been a daily driver so that's what kept it dual-purpose already. I still need to add some of other basics like rear corner panels and replace my nerf guards for rocker guards. I also want to add an extra Optima. Oh and I'll probably get a kilby gas tank skid and maybe his belly and engine skid as well. I'll have to also figure out what lights I'm going to use on the rack. Probably some cheap floods and maybe some Kragen HID's.
There are a bunch of even smaller things I want to do as well. Like seal the distributor and put a breather on it. Seal the intake and maybe make a snorkel, too. Extend/replace all of the other breathers. Then seal the PCM. I would also like to replace all of my gauges with sealed aftermarket versions. Maybe redo the dash with a flat panel so I can re-arrange them. When the wiring gets wet the gauges don't always work, Still, it's fairly robust or more accurately old school so there is no shorting to really worry about.
I want to replace the D30 with a 44 but I'll probably end up keeping my rear D44 instead of going with D60's as the weight and loss of ground clearance is an issue if I go back to 33's. With 33's and D60's you end up plowing the trails and uprooting rocks. 44's are a better median. I'll probably swap the axle shafts for some alloy's and maybe change the brakes to discs so they don't fill up with crap. I want to move to 5 on 5.5" or 6 on 5.5" as they are more commonly used wheels and the larger bolt patter is stronger. I'm not sure if I'd FF the rear axle though. Haven't seen any kits around anymore. I'll have to check with WARN again and see if they have them. I'd put drive flanges in the rear and not hubs though.
As for drivetrain, I still want an Atlas 4.0 with the 10.34:1 gearing. This would depend on where you are but for me, I'd want to be able to crawl up rocks still. If there are less rocks and more mud then you wouldn't need such low gearing.
I'll also have to consider upgrading my Amateur Band License to General. I haven't used my 2M in a long time so I've forgotten a lot. I'd like to get a HF radio though as those will be able to reach longer distances then 100-200mile range.
Then there's the fire extinguisher. I've been wanting a large 10lbs for a while. I'm thinking a foam might be better so it's more making a huge mess with the dry chem. Not to mention getting dry chem into the engine. Anyone put any thought into this already?
I'm focusing on a crawler/explorer and not a purely KISS as out here I mostly see rocks or wooded dirt trails and not so much mud.